Project CX – The beginning!

I now finally have the CX somewhere dry, and resting on axle stands. Such comfort means that a proper strip down and review of this spaceship like machine can commence.

Where better to start than with something that should be familiar. What could be more straightforward than a caliper and brake lines?

First up, the 5 x 19mm wheel bolts were removed, and the completely solid wheel was removed. This is Citroen at its best – name the car after the French version of Cd (Coefficient of Drag), and then follow it through to the nth degree. A solid wheel causes significantly less air disturbance than one with spokes and holes. So much so, that the folks over on Ecomodder are prone to going out their way to re purpose pizza dishes in the pursuit of such advantage.

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So Solid Wheel!

Immediately though, it should be obvious to seasoned readers that all was not well. As we had noticed when collecting the car back in October last year, the brake pipe was making a jolly good job of skooshing LHM about the joint.

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The culprit

Before we go any further, take a moment to digest what you are seeing here.

Bottom of the picture- a vented brake disc – so far, so normal.

But, wait a minute, does that flexi line come into a banjo fitting on the left hand side, leading to a solid pipe onto the Caliper? And the less said regarding the steering being connected to the caliper, the better.

We stopped for a cuppa at this point, and let it sink in. It became obvious that the best plan of attack was to remove the flexi and solid pipe to see what the lie of the land was.

This was a game of 2 halfs, the flexi came undone with no issues from top solid line, but was most stubborn in its refusal to detach from the banjo fitting.

We then turned our attention to the caliper solid pipe. It was not very good at all,

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Boke

but thankfully the bolt loosened easily once the chemical metal was removed.

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Huzzah!

The small pipe into the banjo fitting was very brittle and broke straight away – so I’ll need to either source a 2nd hand one or work out how to reconstruct it.

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You can see where the pipe sheared at the bottom of the banjo fitting.

So far, I need a Flexi and a new fixed line for the caliper.

Onto the Caliper/Disc and Pads – I intended to check their condition and see if anything was needed.

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That looks a bit tasty..

Retaining clip and locating pin removed, the pads slid out easily and appeared to be in great condition. Certainly, the brakes had given no real cause for alarm before, but it was nice to see that this side looked in good order.

I was also pleased to note the superb brake setup here- we have 4 piston calipers!

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Count them bad boys!

The disc also proved to be in superb shape, so it looks like no other parts needed at the moment.

Pleased with what had been achieved, I decided to quit whilst ahead, and tidied up after lathering the caliper in some degreaser so I could start to clean off the LHM.

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Foamtastic

But that can wait for the next installment!

 

 

e32 Fixxored! Now I know how my Dad felt..

Remember when you were a kid and got an awesome new present?

The shiny box

The anticipation

The slumped shoulders and battle worn look of you Dad.

 

Whilst you were looking at the box in amazement, your Dad was seeing stripped screws, flat batteries and crying wean.

Today I collected the shiny box, and marvelled at the contents- this blog tells the Father side experience of the story..

 

Firstly, collect 2x new rear dampers for your e32. To do this you need

  1. A car with sufficient petrol
  2. The ability to comprehend that a parcel sitting 20 miles away can be considered “Delivered”
  3. A passport ( I was hitherto unaware of said border)

The ordeal over- I had this

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Containing these

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The initial strip down commenced with the removal of the rear speaker.

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In the last car I did this job in, that was all that was needed to allow access to the topmounts. That car (an e34 5 series) had already had some other work done.

That work included taking the rear seats out, bugger.

The base lifts up fairly simply- revealing some need for a hoover.

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Some swearing and figuring got the back off(along with the armrest)- meaning that the topmount could be seen. Judicious application of a 17mm spanner saw the damper nut loosened without any shock spinning shenanigans.

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The bottom 22mm bolt and 3x 13mm topmount nuts came undone easily- allowing the tired shock to be “eased” out the hub with a handle mounted persuader.

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A swift compressing of spring, with a liberal sprinkling of bumpstop and topmount lead to the delight of a reconstructed strut with shiny new damper.

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Installation was the reversal of removal- pop the topmount in loosely with the 13mm nuts, then push the hub down and line up the collar on the bottom of the damper. Once square, insert the 22mm bolt and tighten.

Tighten topmount nuts

Apply wheel

Remove jack

Marvel

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Let off handbrake

Marvel some more (correct ride height is a nice thing)

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A final check for stance suggests its sitting fine.

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It was at this point I did what Dads SHOULD do- left it as fixed and went for beer.

 

Likely do the other side next weekend- I’ve left the seat out in anticipation.

It’s done 50 miles since the repair, with no issues (Apart from the usual Oliver Reed like consumption).

 

Nae greetin weans here!

The e32- progress at last on rear suspension issues

In a rare moment of solvency, some of  the hard earned “petrol fund” (AKA wage) has been diverted into the “get the e32 out my brother’s car park” fund.

These reassigned funds have been allocated to 2x new rear dampers- replacing both seems prudent based on the condition of the one that failed- ETA for delivery is mid next week

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Coming to a blog near you soon- the epic tale of spring compressors, skint knuckles and the damper bolt that just would not loosen..

De-PIMP mah Ride.

Starring:

“Da ’32” as pimp wagon

320touring as “Irate Grumpy Man in Glasses”

320touring’s Brother as “Long suffering brother wanting his parking space back”

As an aside- although the rear suspension on the32 7 series is the same set up as the e34 5 series, the rear dampers have different lengths of travel*

 

*Redeemable as a “Crap fact of the day” in any pub quiz you choose

 

 

Update and swearing to follow